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The Data and Analytics Event of the Year!

Today, I’m excited to share with you some details on the 2015 Data and Analytics Conference, October 20-22 at the Hilton Chicago. The inaugural event will showcase some of the most innovative data and analytics thought leaders.

My favorite part of the event is listening to the customer presenters. I’d like to share with you a little background on these speakers and topics they will be presenting to get you excited as you’re planning your trip to Chicago.

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Energy Management and the Factory of the Future

“The future of many companies will depend on their willingness and ability to rethink their supply chains, to experiment with new processes and uses for data from Internet-connected objects that may change supply chains at their foundations.”

John Kern, Senior Vice President of Cisco Supply Chain
As quoted in the Wall Street Journal

 

We often hear the terms Internet of Things (IoT) and Internet of Everything (IoE) or digitization. They have many definitions, but to me it’s fairly simple. IoT is about the instrumentation of discrete systems that “connect the unconnected” and pull data from devices that were previously unattainable or required physical proximity. On the other hand, digitization is really the innovation that occurs when you take these new connected systems and the information they provide and mash them together in previously impossible ways. One of the industries this is happening faster in than most is the manufacturing sector.

Supply chain image

Over the last year Cisco’s supply chain organization and Flextronics launched a pilot program in Penang (Malaysia ) to explore the “Factory of the Future“ and its possible benefits. One of the priorities was to monitor energy consumption of the many diverse devices on the manufacturing lines as a means to better understand how energy was being used on Flextronics’ plant floor and what could be done to reduce its use and cost to the company.

This portion of the project was led by the Cisco Energy Management Team and it is estimated to save 20%-30% in energy usage, reduce greenhouse gas emissions in the supply chain, and expand the Cisco Energy Management solution from our IT roots into the IoT domain.

How it Works

Our energy management solution is a cloud-based software and analytics package that measures, monitors, and manages the energy consumption of any connected device. In the Flextronics instance it also required the deployment of sub meters located on the manufacturing shop floor.

Information from the devices is collected, displayed on a robust reporting visualization engine, and analyzed allowing for continued data monitoring, modeling of efficiency improvements, and automated system alerting. This level of sophistication enables automatic energy optimization using highly intelligent device control and management policies such as hibernating or gracefully powering off end devices. Additionally, the solution provides visibility into:

  • Power usage (baselines and trends)
  • Power analytics and device management to reduce consumption by changing behavior
  • Carbon emissions and reduction reporting
  • Utility bill analysis and many other data points

Optimization: Going Beyond Reduced Energy Consumption

Imagine having the visibility and agility to adjust the timing of runs to limit cost based on electricity and nitrogen gas costs during temperature testing. This energy information can be measured and visualized in manufacturing terms such as: areas of the factory (test, assembly), types of equipment (temperature chambers, chillers), and specialized views such as heaters, compressors, blowers and nitrogen gas flow.

Adding a data virtualization layer along with the Cisco Energy Management software suite, brings together a complete energy picture that includes IT devices, Operation Technology devices and IoT sensor data into a single enterprise-wide energy focused view. This delivers an extensive ROI model based not only on energy costs but data driven opportunities to improve operational workflows that help to cut costs.

Where We Are Today?

Man installing energy management deviceTo date, we have nearly 1,300 devices instrumented to monitor energy data on Flextronics’ (Penang) assembly and test floors, its equipment (temperature chambers, chillers, heaters, and compressors), and on the specialized energy use of nitrogen flow.

We are in the final stages of correlating the many data sources such as device energy, shop floor equipment test schedules and the manufacturing production and test databases to determine all the ROI opportunities available for decreasing energy costs from the manufacturing business.

We believe this initiative will help manufacturing supply chains greatly reduce their energy consumption and save tens of millions of dollars in the process. With Flextronics Penang alone, conservative estimates show the company saving $85,000 a month or just over $1M a year in USD.

Whether it’s the manufacturing floor, institutions of education, or smart cities, our goal is to find new ways to connect the unconnected for the benefit of all. The Internet of Things (IOT) is the engine to make it happen and cutting-edge innovation will lead the way.

What does the future look like? Only time will tell but it is clear IoT opens the door to a world of limitless possibilities and innovation will continue to prove supreme in this virtual kingdom.

What are your thoughts and questions about instrumenting the factory floor as a means to reduce energy consumption? Leave your comments below.

Resources:

Cisco Energy Management Suite At-A-Glance
In Malaysia, Cisco Systems trials plant fully wired to Internet (article)

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Gain Intelligence From Cloud Sprawl

Co-authored with    Bob Dimicco
Robert Dimicco
Senior Director, Advanced Services

 

How many cloud services do you think your enterprise uses? You’ll be surprised: businesses use ~10-15 X more cloud services – unknowingly. This is what we call ‘cloud sprawl,’ because there are too many cloud services in a given environment and not enough visibility or control for the business.

For organizations wanting to better understand their critical business data, this is especially challenging. First, discovering what cloud services are being used, and second, capturing & analyzing the intelligence from cloud services data can be tough. However, the good news is – Cisco can help with these challenges.

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For Better Self-Service BI, Start with Data Virtualization and a Business Directory

Providing Business Intelligence (BI) reporting and analysis used to be a service that IT provided for their line-of-business counterparts. In recent years, however business users have increasingly taken the lead for their BI and analytic solutions.

What’s Driving the Self-Service BI Growth Trend?

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Maximizing Your Return on Investment From Data Virtualization Customers

Forrester Consulting recently conducted a Total Economic Impact (TEI) study and examined the potential return on investment (ROI) enterprises may realize by deploying the Cisco Data Virtualization solution. This provides readers with a framework to evaluate the potential financial impact of investing in the Cisco Data Virtualization solution for their organizations.

Forrester gathered data through interviews with some of our long-term customers who have several years’ experience using the solution to better understand the benefits, costs, and risks associated with Cisco Data Virtualization. In this blog, I’d like to dive a little deeper on these customers, the challenges they were faced with and the results they are seeing from implementing Cisco Data Virtualization.

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