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IoT for Food Manufacturing: Beyond Food Safety to Savvy Marketing

Recently, Cisco announced a very cool partnership with pasta maker and Italian foods provider Barilla Foods, ‘From the ground to the grocer, Barilla makes use of Cisco’s IoE to give consumers insight into the journey of their food’.   This partnership is the result of working together across the food industry as well as Barilla’s vision to provide more transparency and visibility to their customers. In this age of well-publicized food contamination, fraud and other issues, the Internet of Things (IoT) can truly be a key enabler for strategic-thinking food, beverage and consumer packaged goods (CPG) companies. In addition, as Nic Villa writes in his blog The Internet of Food – Improving Lives, the “Bringing the Internet of Everything to life in the food sector makes our lives healthier and our choices easier. This new digital revolution merges technology, sustainability and well-being…”

The power of what Barilla is implementing is incredible for a few different reasons. Let me explain. Beyond just food safety, it is a savvy marketing strategy.   Barilla can now improve their marketing to highlight the information that the millenials want – where did food come from, what did it go thru and were there any issues? This cool video from Barilla’s Parma, Italy factory shows the amazing processes that happen in the factory just to produce pasta:

Track and Trace Opportunities to Meet Regulatory Requirements

With track and trace technology, many customers will have the information at their fingertips as to where their food came from. Manufacturers can not only use this information for regulatory compliance but can now also add the information to enhance their Read More »

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Connected Machines: Reducing Unplanned Downtime and Improving Service

Many manufacturers operate at high volumes, and unplanned production downtime is costly. One leading auto manufacturer estimates unplanned downtime in a factory can cost them as much as $20,000 per minute. Often these line down situations are the result of production machine failures that could be avoided if data from the machine was available to anticipate the failure so a planned repair could take place in a standard maintenance window. I’ve traveled the world recently and visited with the world’s leading manufacturers across many sectors. What I have seen is that almost all of them are focused on reducing unplanned downtime with predictive maintenance.

This issue is also driving plant floor machine builders and their manufacturing customer to prioritize their digitization and IoT efforts to connect machines to enable real time access to new types of structured and unstructured data from production processes. This is a recurring theme reiterated in a recent survey by SCM World and Cisco. We asked plant managers and business line executives what “things” they were connecting now and in the years ahead. Production equipment was listed as a top priority, with 62 percent planning to connect these resources by 2020.

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Machine Builder OEMs (Original Equipment Manufacturers) are facing new business imperatives, as well, to grow services business and customer intimacy. As their manufacturing customers demand the highest possible availability, quality and uptime, OEMs are striving to become more agile and proactive. They’re looking for solutions to enable zero-touch deployment and provisioning. They’re exploring ways to control support costs with remote connectivity and monitoring. They’re also taking more control of the aftermarket for parts and tools. Connectivity and remote access are essential capabilities to enable new predictive maintenance and machine-as-a-service (MaaS) business models.

By some estimates there are more than 60 million machines in factories throughout the world and 92% are not network-connected.1 So the task is enormous and only achievable with a simple, secure and scalable solution from a company that can deliver it globally.   Read More »

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Digital Manufacturing: Transforming Your Business Model

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Today’s announcement of Cisco’s Digital Solutions for Industries at the Global Editor’s Conference highlights our unique approach to help customers capture the promise of digitization. As Tony Shakib’s blog notes, “Digital transformation necessitates a combining of business and IT strategy that connects everything, embraces analytics, and takes a holistic approach to data security that spans technology and operations.”

Digital disruption is already happening across manufacturing and other industrial sectors, and we’re stepping up to help businesses in these segments harness the benefits of digitization across their value chains. For example, using innovative models like machines securely connected (thru Cisco Connected Machines) for real-time monitoring and analytics across Cisco’s Intercloud, digital manufacturers are optimizing their plant operations with improved control, increased efficiency, less downtime, higher productivity and duty cycles, and more flexible manufacturing.

Research suggests that a significant number—as many as 40 percent—of incumbents will be left wounded, probably mortally, by digital disruption over the next five years. In the face of these pressures, CEOs recognize that those companies who can leverage digital technologies and business models will come out ahead. This video provides an overview on the challenges, opportunities and benefits of Digital Manufacturing:

For forward-thinking manufacturers, digital transformation is not just a new challenge but a major opportunity—maybe the most significant in decades—to pull ahead of competitors. Digital Manufacturers are seizing the opportunity Read More »

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Security for the Digital Manufacturer: Recap of recent #CiscoChat

Earlier this week, I hosted a #CiscoChat along with other team members of the @CiscoMFG team including Nancy Cam-Winget (@ncamwingw), an industrial security expert and Distinguished Engineer at Cisco, along with cohost Gregory Wilcox (@gswilcox_ohio) of our strategic alliance partner Rockwell Automation (@ROKAutomation). We had a thought-provoking interchange on how new digital business models impact industrial security interests, as well as some of the other inherent security risks for manufacturers.

If you missed the chat, the full recap is here, and below, I summarize a few of the highlights and insights for me.

Why is security for manufacturers such a top-of-mind concern, discussed across engineering, production, supply chain and boardroom alike?

By 2020, there will be an estimated 50+ billion intelligent things connected to the Internet. The emergence of more “smart” connected factories, in which machines and devices Read More »

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#CiscoChat: Industrial Security: Critical for Digital Manufacturing?

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Manufacturing is undergoing radical advancements, much like the ones we’ve seen in healthcare and education, thanks to the Internet of Everything (IoE) and all of the people, data, processes and things it connects.

By 2020, it’s estimated that there will be 50 billion devices and objects connected to the Internet, including many of the devices in the manufacturing world. “Smart” factories where machines “talk” to one another, fleet vehicles such as trucks and forklifts with sensors that monitor their movements, and even wireless inventory tracking devices are all in play at manufacturers across the globe. Manufacturers are embracing a new generation of Machine-to-Machine (M2M) and Person-To-Machine (P2M) systems, as well as mobile applications and cloud-based services that drive efficiency and innovation across their value chain.

All of these connected “things” and processes allow manufacturers to Read More »

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