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John Deere avoids cost with Cisco Wireless Architecture

September 29, 2011 at 11:40 am PST

Maybe you’ve seen the recent article in RFID Journal: John Deere Planter Factory Gains Efficiency.

John Deere, working with integration and technology partners Prime Technologies (now Kubica) and AeroScout, used the existing Cisco Wi-Fi networking nodes that it had already installed throughout the facility to avoid the expense of installing RFID readers for a new manufacturing solution.

John Deere MaxEmergeXP

Here’s the story: John Deere’s  Seeding Group factory in Moline, Ill. was seeking an automated solution to improve on its manual work in process manufacturing system.  It wanted to increase efficiency in the way it replenished welding material as well as improve the way it carried out processes at its assembly stations at the plant. The factory in question assembles John Deere’s  row-crop planter machines -- the MaxEmerge XP range -  that are used by farmers to deposit a variety of seed in soils and seedbeds.

The new system uses a wireless back-haul to a Cisco infrastructure that enables the SAP, reporting and programmable logic controller (PLC) systems to communicate live.  It’s intended to improve material replenishment and reduce delays caused by waiting for materials in its welding areas.  It allows the equipment manufacturer’s kitting staff to boost material replenishment speed, and allows assembly workers to prepare for specific equipment as it approaches their assembly stations. The RFID Journal Story goes into excellent detail on the wip process and the process improvement, but I did want to reiterate some of the key business metrics:

“Our goal was to improve Takt time *,” says Shay O’Neal, John Deere Seeding Group’s project manager, who expects the reduction to increase from what he estimates may be about 5 percent improvement in Takt time thus far. He reckons there has been a 40 percent reduction in cycle time because of the improvement in replenishment. He has also seen a decrease in overtime work undertaken by kitting staff at the welding station. “I was pleasantly surprised to see how well the system met our needs,” O’Neal said in the RFID Journal article.

  • John Deere has seen a 40 percent increase in efficiency in welding due to improvements in material replenishment and fewer delays caused by waiting for materials in its welding areas.
  • On the assembly line, the system provides a view into the work in process (WIP), which thus far has reduced the cycle time (Takt) it takes to assemble a single product by about 5 percent.
  • Since existing Cisco Wi-Fi nodes read the RFID tag of each seeder as it passes from one assembly station to another, indicating where it has been and what its next assembly location will be, John Deere avoided the expense of installing RFID readers.

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Wireless Network Capacity: the Never-Ending Quest

By Howard Baldwin, Contributing Columnist

For quite a few years, experts within the wireless communications industry have been expressing concern about the potential for running out of wireless network capacity. Moreover, FCC Chairman Julius Genachowski noted the ongoing challenges in his 2009 address at CTIA.

In July, the Fortune article, Spectrum Squeeze: The Battle for Bandwidth, envisioned a potential fight for wireless bandwidth frequencies between television networks and telecom service providers. In Canada, earlier in September, Shaw Communications announced it would use Wi-Fi as its next-generation wireless network of choice — in anticipation of future customer demand.

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A Customer Story: Hospital uses Cisco CleanAir technology to rapidly isolate radio interference in “noisy” environment

We all see a growing trend of using wireless technologies in hospitals due to its benefits in cutting healthcare costs and increasing accessibility for patients and healthcare providers. Wireless applications have the potential to improve care by providing real-time access to a patient’s medical history including treatments, medications, laboratory tests, insurance information and more.

Our customer, Children’s Mercy Hospitals and Clinics – one of the leading children’s hospitals in the U.S.—works tirelessly to help ensure healthcare providers, administrators, and patients have access to leading technologies. So when it came to managing the hospitals’ wireless network, IT managers knew they needed a best-in-class solution.  Deploying the right wireless technologies is not only a matter of adopting reliable solutions – it’s also about putting the systems in place to identify and mitigate wireless interference, which can be a major challenge at a busy hospital.

To combat this, the hospital deployed the Cisco Aironet 3500 Series access points throughout the campus to enable high-performance 802.11n wireless services and Cisco CleanAir technology to both troubleshoot problem areas and optimize the wireless environment. The IT team quickly identified and addressed many areas of interference, including pinpointing that some interference was coming from public buses changing traffic lights at a nearby bus stop.  With the powerful Cisco environment, Children’s Mercy Hospitals is moving to a “self-healing” wireless network that will automatically fix itself when interference is encountered.

Listen to what the customer has to say about their deployment and Cisco CleanAir: Watch now. You can also read and download the PDF version.

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Tablets Welcomed: Will you create the “killer” enterprise app?

Last week’s blog highlighted ways you can improve the user experience by preparing your network to meet the challenges associated with the sea of devices entering the corporate networks. Ultimately however, productivity is not only going to be depended on the freedom to choose a device, or the ease of access to information, or the quality of the connection when consuming bandwidth intensive content. It will largely be depended on the tools available on those devices – in other words “the apps”.

Most desk-bound knowledge workers will be quite content using existing productivity tools such as word processing, spreadsheet, or presentation software already available in the various app stores. There will however be many other types of workers that can tremendously benefit from having applications that are turbo-charged with network intelligence.

What do I mean by that? Well, you will just have to watch the video where Jagdish Girimaji, product manager for the Mobility Services Engine (MSE), outlines what network information can be exposed to make tablet applications more intelligent.

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Tablets Welcomed. Can Your Wireless Network Support the User Experience Expected of These Sleek Devices?

Ok, so maybe you are starting to give in to the idea that, employees bringing personally owned tablets at work, is indeed not a fad and you have to deal with it. You have decided on a BYOD strategy that protects company and network resources, while (mostly?) satisfying user appetite for connectivity anywhere from any device.

Great! Now. Is your 802.11n wireless network capable of delivering the user experience that is associated with these new sleek gadgets?

If you thought your network is “good enough”, then think again. This client wave is about to disrupt everything in multiple ways.

  • First, more devices on the network translate to significantly higher demands for bandwidth. In many cases bandwidth requirements can grow exponentially because the ratio of user to devices is no longer 1:1 but 1:2 and often 1:3. We therefore expect to see network utilization significantly rise over time.
  • Second, tablet form factor now allows users to truly be mobile. Unlike laptops, users can now walk/move and be productive at the same time. This new type of behavior will increase the number of clients roaming between access points.
  • Finally, it has been observed that tablets are primarily used for content consumption (as opposed to creation), and video is one of the predominant types of content being consumed, which further complicates bandwidth issues, but also creates new challenges.

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