Maciej Kranz, VP and GM of Cisco’s Corporate Technology Group, shares his perspective on Dundee Precious Metals and the Internet of Everything
I’ve traveled a great deal around the globe in the last year and am amazed at the interesting things organizations are doing with technology to connect the unconnected. As we enter the next big phase of the Internet – the Internet of Everything (IoE) – no industry can afford to be left behind. Even the industries that existed long before the Internet was even a glimmer on the horizon, such as manufacturing and mining, can realize great value through IoE. Dundee Precious Metals (DPM) is one example. They’re a manufacturing company that has capitalized on the connections between the people, process, data and things that IoE is enabling, transforming one of the world’s most traditional industries in the process.
When DPM set a goal to increase production of their flagship mining operation by 30 percent, their IT team needed to find a way to reach the target without increasing manpower or the number of vehicles.
With the help of the connections from IoE, now Dundee can share important information in real time, such as miners’ locations, equipment updates and data such as the number of buckets filled. This lets their teams troubleshoot as they go, instead of just at the end of a shift, keeping crews better on track to meet daily goals. What’s more, miners and mine managers had limited communication options since their Wi-Fi didn’t function well underground. So they leveraged Cisco’s unified wireless network to provide coverage along 50 kilometers of tunnels. This let drivers, supervisors and managers communicate efficiently – above ground or below – with calls and instant messaging. Radio Frequency Identification (RFID) tags placed on miners’ caps and vehicles keep everyone synced up with location tracking via a 3D map for improved worker safety. New collaboration capabilities extend to other DPM locations, making face-to-face collaboration possible between managers, geologists and metallurgists as they discuss production, development and project schedules. This all adds up to better understanding and decision-making across the board.
So what have these changes meant for DPM?
Production increased by 400 percent, far exceeding their original 30 percent goal.
Miner safety has improved as they track miners’ movements and know where everyone is at all times.
Asset utilization of vehicles has also improved via continually transmitted data identifying repair needs.
Communication and energy costs have been lowered through more efficient use of resources.
This is just the start of DPM leveraging IoE’s capabilities. The company plans to replicate the same systems in all of its mines, as well as extend the Internet of Everything concept to health monitoring of employees, using connected environmental health sensors.
The Internet of Everything is not just the technology of tomorrow. It is here today, and the networked connections it provides can impact all industries, even those industries with roots from long ago.
Sooner or later we all feel like throwing up our hands and cursing the complexity of modern life. But while technology may seem the chief culprit in making things unmanageable, it is also the ultimate solution to complexity.
In the Internet of Everything (IoE) era, it is particularly important for business leaders to understand the power of technology to simplify our lives and support informed decision making. And this was a core theme at Sapphire Now 2014, an event in Orlando, Fla., that I was privileged to attend last week.
By using network technology to integrate people, process, data, and things, IoE counters complexity in unprecedented ways. In a city, this can involve something as simple as cutting the time it takes to find a (connected) parking space. Or IoE technologies can scale up to reroute traffic lights; for example, to head-off highway backups before, during, and after a large event.
In a brick-and-mortar retail setting (a key area of discussion at Sapphire Now), IoE can alleviate the complexity of managing customers, staffing, and products. With data from multiple sources comes heightened, real-time awareness, empowering managers to react faster than ever. For example, they can then stock shelves and reorganize staff in response to constantly changing levels of demand. With predictive analytics they can even respond before a customer rush begins.
The idea of hyper-aware, real-time decision-making resonated during a Sapphire Now panel discussion titled Thrive in the Digital Networks of the New Economy. I was honored to share the panel with such luminaries as Erik Brynjolfsson of MIT; Michael Chui of McKinsey Global Institute; and Jai Shekhawat, Deepak Krishnamurthy, and Vivek Bapat of SAP. And there was much discussion on the impact of bad decisions on failed organizations. Which is why we all take such an interest in technology that enables good ones.
Led by Cisco Senior VP John Kern, the supply chain operations team here at Cisco has undergone an extensive transformation and continues to be recognized globally as a best-in-class practitioner. With more than a thousand contract manufacturing and component suppliers, logistics (3PL) and other service partners, along with more than 25,000 orderable product IDs—which are broadly mixed amongst build cycles of engineer-to-order, configure-to-order, build-to-order and build-to-stock—the complexity and global scale of what our Cisco-resident supply chain gurus deal with on a daily basis could be staggering for some organizations but is managed with excellence by CSCO. Beyond the outstanding development and fulfillment supply chain and manufacturing management services rendered, CSCO has served as a tremendous expert asset and executive connection for our go-to-market expansion with manufacturing customers’ lines of business, particularly related to the Internet of Everything (IoE) market transition.
The splashy ad below illustrating a vision for the Internet of Things (IoT) has become much more of a reality and the technologies and products shown are in use within Cisco’s supply chain ecosystem today.
Recently, two Cisco colleagues — Edna Conway, VP CSCO and Chief Security Officer and Bob Dean, Director, Manufacturing and Energy Vertical, co-authored an excellent article for Manufacturing Leadership Journal entitled ‘The Fourth Dimension of Supply Chains’. The article highlights how new technologies are empowering supply chains as never before, and how they are also exposing enterprises and ecosystems to new risks. Cisco’s comprehensive approach to mitigate risks and bolster confidence across the supply chain focuses on the four areas of malicious modification/substitution of technology, counterfeit products (both raw materials and finished goods), the security component of supply chain resiliency and misuse of intellectual property.
Discipline surrounding that fourth topic of securing intellectual property has become an even greater concern in the face of new business models and innovations with the application of IoE in manufacturing. Best-in-class manufacturers are, like Cisco, increasingly leveraging their supply chains and ecosystems to develop offering portfolios balanced between sustaining and disruptive innovations that are derived from scrutinized customer segmentation and guided by such principles as value-driven design discipline, cross-BU portfolio platform awareness and rationalization, differentiated solution-service bundling, and connected system-level lifecycle services (e.g., Product as a Service). All of these design and innovation processes require immersive and intimate collaboration with customers and across supply chains.
Cisco’s relevance to enable manufacturing supply chain and innovation strategies to achieve more transformative business outcomes has never been greater:
A vision of IoT and its impact on manufacturing business performance are introduced in the video below.
So what is the opportunity for IoT in YOUR manufacturing environment? To help you answer this question and more, Cisco is co-hosting a series of webcasts in conjunction with Mfg.net that are designed to educate and equip executives from production operations, IT, controls and automation on implementing and optimizing IoT for manufacturing.
Don’t miss the opening webcast on June 3rd, when executives from Rockwell Automation, Steelcase and Cisco join Mfg.net editor Joel Hans in what is sure to be an insightful and lively discussion on what is the opportunity, why it’s important and where to get started.
Please register at this link now. We look forward to your joining, and thanks for taking time to read this brief announcement!
The Internet of Everything (IoE) is a juggernaut of change, transforming organizations in profound ways. It sows disruption, and it grants enormous opportunities. But this sweeping wave of change is not reserved for what we normally think of as “technology companies.” In the IoE economy, even seemingly “analog” endeavors must be bestowed with network connectivity, no matter how venerable a company’s roots or old its traditions.
In a world where Everyone Is a Tech Company, there are some great examples of older companies that are heeding this new reality. Retail, manufacturing, transportation, and education are just a few of the places where people, process, data, and things are being connected in startling new ways. Companies that are ahead of the IoE transformation curve will ensure their competiveness in marketplaces that are ever more vulnerable to disruption.
Dundee Precious Metalsprovides a great example of a company that is embracing change. A far-flung global organization, the company, for example, runs Europe’s largest mine in Chelopech, Bulgaria, from which it ships gold-rich copper ore to a smelter in Namibia. Yet through IoE-related technologies, executives at the company’s headquarters in Toronto, Canada, have gained unprecedented visibility into all aspects of their operations.
The end result? A boon in safety, efficiency, and productivity.