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SAMREF Refinery Embraces Wireless Applications to address safety, reliability and efficiency

Cisco partner Honeywell have published great customer story illustrating the OneWireless* Network Infrastructure solution that features Cisco innovation and ruggedization. It addresses customer issues of safety, reliability and efficiency. It provides true visibility for the customer. Read on to find out more…

SAMREF is a joint venture between Saudi Arabian Oil Company (Saudi Aramco) and Mobil Yanbu Refining Company Inc., a wholly owned subsidiary of Exxon Mobil Corporation. The case study tells us that the SAMREF refinery complex in Yanbu, Saudi Arabia produces approximately 400,000 barrels of product daily including gasoline, heating oil, LPG, jet fuel and other energy products.

As a Control Engineering Article (Industrial wireless for mobile video monitoring) from a couple of months ago states:

“Since 2013, SAMREF has used a wireless network to enable Wi-Fi clients and ISA100 Wireless field instruments to wirelessly connect and to obtain measurements in hard-to-access locations; this works consistently and reliably in areas previously considered impractical or off-limits.

Even with the flexibility to quickly and cost-effectively employ wireless closed-circuit television (CCTV) cameras, however, it is impossible to cover the entire site. As a result, those in the central control room can end up with no view of intrusions, fires, explosions, or other incidents facing emergency response teams. Plant managers or operations directors are left in the dark, usually completely reliant on verbal information from the teams on the ground.

To overcome this problem, an industrial wireless provider worked with SAMREF to deploy a live video solution for its emergency command vehicle, a first responder to any incident”***

Well, you now know that the industrial wireless partner was Honeywell, providing a solid Cisco mesh-based solution, with an architecture similar to the Honeywell image shown below.

It’s clear that SAMREF were looking for a solution that would provide strong business benefits:

  • Safety: improving plant and worker security.
  • Reliability: improving maintenance program and/or reducing maintenance costs.
  • Efficiency: managing long distance installations or remote sites with minimal up-front and life-cycle costs.

So Honeywell were charged with enhancing the customers incident management procedures and rescue ops to improve employee safety. The solution had to have a wireless network that was rugged and able to reliably transmit quality video from cameras to central control sites and mobile “Incident Commander” vehicles. That’s where Cisco and our partnership comes in:

Honeywell OneWireless

The OneWireless solution includes CISCO 1552S Access Points with integrated ISA100 Wireless**. Cisco especially designed our access points to be able to integrate with certain 3rd party protocol radios – and ISA100 being one of the main two. Each wireless access point at SAMREF includes three radios – one for communications with traditional transmitters, a second radio for communications with Wi-Fi devices and a third radio for high speed communications of field data. The CISCO Wireless LAN Controller is also an integral part of the solution. Read More »

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Cisco Live 2012 Happenings – Manufacturing Industry related

Connected Industries Booth

It was great to see the Cisco Connected Industries Booth that I blogged about recently humming at Cisco Live this week. Lots of delegates interested in talking about Converged Plant-wide networks, Machine-to-Machine applications and technologies, and all the different network sensing, diagnostic and management capabilities of our Partners such as Rockwell Automation, Panduit Corp, Emerson , OSIsoft LLC and Honeywell Process Solutions.

Maciej Kranz, CIBU VP, talks to attendees

I videoed a few of the demos and will talk about them in future blogs, but I wanted to share some great images from the booth, and also from the ‘Table-Topics’ I helped moderate on Tuesday and Wednesday. Some delegates really get the trends and are on their way to implemented open standards networks throughout their organizations. During the Table topics a pharmaceutical company and a utilities company talked about ‘Wireless in Manufacturing’ and the direction they were taking. There are challenges ahead and we talked about how Cisco was helping to tackle some of the key ones – security and manageability came out tops, so Cisco’s Secure-X architecture advances were appreciated.

Table Topics provides a relaxed discussion

The Rockwell Robot, the OSIsoft PI software, the Panduit solutions and the Emerson and Honeywell sensor networks booths (Wireless Hart and ISA100 respectively) were all big draws, as were the new IE2000 hardened switches from Cisco. There was huge interest in the M2M demonstrations and the way the ‘Internet of Things’ is becoming as huge as the 2008 forecasts predicted.

The Cisco Live event is a mixture of learning, networking and discussion. If you get a chance to attend you’ll meet folks from all over the world and see that the challenges and solutions are often not that different between countries or organizations.

Watch out for my next blogs where I go into more depth on the demonstrations and messaging from Cisco.

 

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Cisco Live 2012 San Diego, USA, June 10th-14th – Connected Industries

Cisco Live US June 10th-14th

The largest gathering of Cisco customers takes place this week in San Diego, California. Taking place from the 10th to the 14th of June, Cisco Live 2012 is a great venue to see some of the latest technologies and solutions for the manufacturing and industrial sectors. 

You can get education and training on the latest technologies and trends, and get tested and certified on Cisco products. One of the best benefits is mingling with like-minded colleagues, Cisco professional, and Cisco Partners.

For companies attending who are in the  manufacturing, oil and gas, mining, transportation, and energy industries,  we invite you to stop by the Connected Industries booth, #2934.  Read More »

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Cisco Live UK Demo Part 2: Workforce enablement with CEBT, OSISoft and Collaboration

This is Cisco Live UK: Day 3, Part 3

You’ll remember in my previous blog (part 1) that we said that the Workforce Enablement demonstration shows the integration between OSISoft (one of Cisco’s Partners in the industrial telemetry and asset management field) integrated with Cisco cross-architectures: so we have Borderless networks, Data Center and Collaboration technologies. We also have an application called CEBT – which is a workforce enablement application (Collaboration-Enabled Business Transformation Introduction brochure – click here)

So in the demo we see a Wind turbine going out of specification. The demo shows live dynamic telemetry data. Steve Matthews resets the data to cause a malfunction and cause an alert. You see the data change – the top right bar goes from green to yellow, basically a temperature alert. An SMS message is transmitted and, in this case, a telephone rings alerting the Control Room staff. Read More »

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Cisco Live UK Demo Part 1: Workforce enablement with CEBT, OSISoft and Collaboration

Here’s Cisco Live: Day 3, Part 2

Today I had the pleasure of talking with Steve Matthews about Cisco’s Industrial Workforce Enablement demo. Steve is a Cisco consulting engineer with expertise in Borderless Networks; he is based in Manchester, UK.

In this video Steve is telling me about the demo that features real time data analysis and Cisco UC and networking technologies that enable real-time events to be captured and/or acted upon. We are using the application software to capture real time data from, in this case, a wind farm, and that data is both analyzed and stored and alerts are sent.

The demonstration shows the integration between OSISoft (one of Cisco’s Partners in the industrial telemetry and asset management field) integrated with Cisco cross-architectures: so we have Borderless networks, Data Center and Collaboration technologies. We also have an application called CEBT – which is a workforce enablement application. Read More »

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