John Deere, working with integration and technology partners Prime Technologies (now Kubica) and AeroScout, used the existing Cisco Wi-Fi networking nodes that it had already installed throughout the facility to avoid the expense of installing RFID readers for a new manufacturing solution.
John Deere MaxEmergeXP
Here’s the story: John Deere’s Seeding Group factory in Moline, Ill. was seeking an automated solution to improve on its manual work in process manufacturing system. It wanted to increase efficiency in the way it replenished welding material as well as improve the way it carried out processes at its assembly stations at the plant. The factory in question assembles John Deere’s row-crop planter machines -- the MaxEmerge XP range - that are used by farmers to deposit a variety of seed in soils and seedbeds.
The new system uses a wireless back-haul to a Cisco infrastructure that enables the SAP, reporting and programmable logic controller (PLC) systems to communicate live. It’s intended to improve material replenishment and reduce delays caused by waiting for materials in its welding areas. It allows the equipment manufacturer’s kitting staff to boost material replenishment speed, and allows assembly workers to prepare for specific equipment as it approaches their assembly stations. The RFID Journal Story goes into excellent detail on the wip process and the process improvement, but I did want to reiterate some of the key business metrics:
“Our goal was to improve Takt time *,” says Shay O’Neal, John Deere Seeding Group’s project manager, who expects the reduction to increase from what he estimates may be about 5 percent improvement in Takt time thus far. He reckons there has been a 40 percent reduction in cycle time because of the improvement in replenishment. He has also seen a decrease in overtime work undertaken by kitting staff at the welding station. “I was pleasantly surprised to see how well the system met our needs,” O’Neal said in the RFID Journal article.
John Deere has seen a 40 percent increase in efficiency in welding due to improvements in material replenishment and fewer delays caused by waiting for materials in its welding areas.
On the assembly line, the system provides a view into the work in process (WIP), which thus far has reduced the cycle time (Takt) it takes to assemble a single product by about 5 percent.
Since existing Cisco Wi-Fi nodes read the RFID tag of each seeder as it passes from one assembly station to another, indicating where it has been and what its next assembly location will be, John Deere avoided the expense of installing RFID readers.
Congratulations to Boeing on shipping it’s first 787 Dreamliner to ANA (All Nippon Airways). The world has been waiting and US Manufacturing has delivered. But it’s not just US Manufacturing -- suppliers as far away as Australia, Italy, Japan and Russia, to name but a few countries have been working with Boeing Engineers to bring the airplane to market -- and using Cisco or Cisco Partner technologies to do so!
The video, courtesy Associated Press’ YouTube Channel, shows the first Boeing 787 Dreamliner Airplane being handed over by Jim Albaugh, President and CEO, Boeing Commercial Airplanes, to ANA’s President and CEO - with a large key!
There’s been a lot of buzz on the Internet about the way Continental Tire of the Americas has vastly improved its manufacturing process. They adopted an innovative solution based on a Cisco architectural networking approach provided by Cisco Partner Applied Group combined with AeroScout’s asset tracking solution and a inventory management system from Global Data Sciences enabling their manufacturing facility achieve a 20 percent reduction in component tire losses. Now that’s significant!
Chet Namboodri interviews Peter Granger about the benefits Continental Tire is achieving from the Cisco Unified Wireless based manufacturing/wip solution
It was a real pleasure for me to take part in the Customer case study event organized by Cisco, AeroScout and Global Data Sciences for me to speak about the Cisco contribution. The video gives a short summary as Chet Namboodri, Cisco Industry Blogger-in-Chief and Global Managing Director of Cisco’s Manufacturing Industry Marketing interviews me about what was said, and the benefits Continental expects.
That event is where I met up with folks from Continental, AeroScout and Global Sciences to hear from the customer first hand how the solution is increasing production and efficiency in its North America manufacturing plant. That plant is located in Mount Vernon, Illinois, and it produces more than 1,000 different tire SKU’s in its 60-acre (2.6 million square-foot) facility.
The implemented solution leverages Continental Tire’s Cisco Unified Wireless Network to add a Real-Time Location System (RTLS) and automated Work-in-Process (WIP) tracking without having to install a proprietary network of readers and sensors. That’s key. Cisco provides standards-based solutions that work well with a customers backhaul, which, for most customers is also Cisco. Cisco’s Architectural approach means networking elements and processes work well together with ‘compatibility’ tested solutions such as those from AeroScout.
Visit Cisco Live Virtual on Wednesday, September 7th at 10am Pacific to view the live TechWiseTV Workshop “SAP and the Cisco Unified Computing System (UCS)”. The Cisco Unified Computing System serves as an ideal server platform for SAP since it provides a unique Intel Xeon processor-based industry-standard infrastructure for enterprise-critical applications such as SAP. The Cisco UCS platform offers stateless computing capabilities with dynamic server provisioning, unified fabric, and comprehensive management across both physical and virtual environments for reduced total cost of ownership (TCO). When you combine the UCS platform with Tidal Intelligent Automation software for SAP, you now have a safe, secure, platform that is protected from within the platform itself. As a result the Cisco UCS platform is quickly becoming the server platform of choice for mission-critical solutions from SAP. Experts will be available for live Q&A.
Access is free. Attendees to Cisco Live Virtual can access over 1,600 keynotes, super sessions and technical sessions, as well as network with peers, visit our World of Solutions, and play games.
Speaker: Jimmy Ray Purser Date: Wednesday, September 7, 2011 Time: 10:00 a.m. PT / 17:00 GMT Location:www.ciscolivevirtual.com
Imagine a world where the number of mobile-connected devices nearly equals the number of people on the planet. It’s closer than you might think, with one forecast calling for 7.1 billion devices accessing the mobile network the by 2015. It’s not just the mobile network that’s growing. When you also consider other things (PCs, laptops, tablets, etc.) connecting to the Internet, forecasts jump to 25 billion that same year and to 50 billion by 2020. This kind of growth will put a tremendous load on networks globally. But there’s more to it than that. What we really need to prepare for, aside from the sheer number of interactions, is the quality of those interactions.
Why? Let’s take a closer look. The network has to support everyone in the ecosystem, from the enterprise itself to employees and customers. When people go online, they want to use their preferred devices to get there, and they want to share information with anyone, anywhere, and at any time. And, of course, it all needs to happen securely, reliably, and seamlessly.
Having the right infrastructure in place lets IT departments meet all these requirements. They can do more than just keep pace with the number of devices accessing the network — they can deliver better interactions with higher levels of security and reliability. They can address the changing dynamics between employees, the enterprise, and their customers, to meet evolving expectations.