“The future of many companies will depend on their willingness and ability to rethink their supply chains, to experiment with new processes and uses for data from Internet-connected objects that may change supply chains at their foundations.”
John Kern, Senior Vice President of Cisco Supply Chain
As quoted in the Wall Street Journal
We often hear the terms Internet of Things (IoT) and Internet of Everything (IoE) or digitization. They have many definitions, but to me it’s fairly simple. IoT is about the instrumentation of discrete systems that “connect the unconnected” and pull data from devices that were previously unattainable or required physical proximity. On the other hand, digitization is really the innovation that occurs when you take these new connected systems and the information they provide and mash them together in previously impossible ways. One of the industries this is happening faster in than most is the manufacturing sector.
Over the last year Cisco’s supply chain organization and Flextronics launched a pilot program in Penang (Malaysia ) to explore the “Factory of the Future“ and its possible benefits. One of the priorities was to monitor energy consumption of the many diverse devices on the manufacturing lines as a means to better understand how energy was being used on Flextronics’ plant floor and what could be done to reduce its use and cost to the company.
This portion of the project was led by the Cisco Energy Management Team and it is estimated to save 20%-30% in energy usage, reduce greenhouse gas emissions in the supply chain, and expand the Cisco Energy Management solution from our IT roots into the IoT domain.
How it Works
Our energy management solution is a cloud-based software and analytics package that measures, monitors, and manages the energy consumption of any connected device. In the Flextronics instance it also required the deployment of sub meters located on the manufacturing shop floor.
Information from the devices is collected, displayed on a robust reporting visualization engine, and analyzed allowing for continued data monitoring, modeling of efficiency improvements, and automated system alerting. This level of sophistication enables automatic energy optimization using highly intelligent device control and management policies such as hibernating or gracefully powering off end devices. Additionally, the solution provides visibility into:
- Power usage (baselines and trends)
- Power analytics and device management to reduce consumption by changing behavior
- Carbon emissions and reduction reporting
- Utility bill analysis and many other data points
Optimization: Going Beyond Reduced Energy Consumption
Imagine having the visibility and agility to adjust the timing of runs to limit cost based on electricity and nitrogen gas costs during temperature testing. This energy information can be measured and visualized in manufacturing terms such as: areas of the factory (test, assembly), types of equipment (temperature chambers, chillers), and specialized views such as heaters, compressors, blowers and nitrogen gas flow.
Adding a data virtualization layer along with the Cisco Energy Management software suite, brings together a complete energy picture that includes IT devices, Operation Technology devices and IoT sensor data into a single enterprise-wide energy focused view. This delivers an extensive ROI model based not only on energy costs but data driven opportunities to improve operational workflows that help to cut costs.
Where We Are Today?
To date, we have nearly 1,300 devices instrumented to monitor energy data on Flextronics’ (Penang) assembly and test floors, its equipment (temperature chambers, chillers, heaters, and compressors), and on the specialized energy use of nitrogen flow.
We are in the final stages of correlating the many data sources such as device energy, shop floor equipment test schedules and the manufacturing production and test databases to determine all the ROI opportunities available for decreasing energy costs from the manufacturing business.
We believe this initiative will help manufacturing supply chains greatly reduce their energy consumption and save tens of millions of dollars in the process. With Flextronics Penang alone, conservative estimates show the company saving $85,000 a month or just over $1M a year in USD.
Whether it’s the manufacturing floor, institutions of education, or smart cities, our goal is to find new ways to connect the unconnected for the benefit of all. The Internet of Things (IOT) is the engine to make it happen and cutting-edge innovation will lead the way.
What does the future look like? Only time will tell but it is clear IoT opens the door to a world of limitless possibilities and innovation will continue to prove supreme in this virtual kingdom.
What are your thoughts and questions about instrumenting the factory floor as a means to reduce energy consumption? Leave your comments below.
Cisco Energy Management Suite At-A-Glance
In Malaysia, Cisco Systems trials plant fully wired to Internet (article)
Tags: analytics, Cisco, data virtualization, Energy Management, supply chain
The world is awash in data, and 90 percent of it was created in the last two years.1 In fact, every day we create 2.5 quintillion bytes of data2 and that number is growing exponentially. The explosive growth of the Internet of Things (IoT) promises to add to this data glut, with 40 percent of all data coming from sensors by 2020.3 Today, a jet engine may generate 1 terabyte of data in a single flight,4 and a major global retailer collects 2.5 petabytes of customer day each hour.5 Yet 99.5 percent of all this data is never used or analyzed.6
Read More »
Tags: analytics, Cisco, edge computing, Fog computing, Internet of Everything, internet of things, IoE, IoT, Maciej Kranz
As part of its research for this year’s annual Fortune™ 500 issue the magazine polled the CEOs of all the companies on its latest list of industry leaders. When asked, “What is your company’s greatest challenge?” the number one answer among the CEOs was, “The rapid pace of technological change.” Holding second position on their list of challenges was cybersecurity. The magazine remarked on the results, “Today’s CEOs clearly recognize that new technologies are going to radically change the way they do business. And they know that they need to figure it out before their competitors do.”
A major contributor to this change is the emergence of the Internet of Everything. Billions of devices, machines and equipment are being connected to the Internet at astronomical rates. These hyper-distributed things are creating unprecedented demands for data understanding and new business processes from every player in every industry value chain. The result will be a massively connected and integrated digital community that creates new services and experiences for each participant. Read More »
Tags: analytics, Application Centric, business process, digital enterprise, edge computing, hyper-connected, Internet of Everything, IoE
After several months leading the managed security services portfolio at Cisco, I sat down with the social media team to discuss my path to Cisco, the evolution of the security market, and the future of security. [Note: This is an abridged version of the full interview.]
Q: After nearly 20 years at Symantec, why did you decide to move to Cisco?
TP: Cisco has all of the pieces necessary to solve the biggest security problems facing businesses today and into the future. Cisco’s position in the network, its broad security product portfolio, its strong and continued investment in security, and its pivot toward driving business outcomes and solving customer problems place this company in a unique position to lead the charge toward the next generation of security. As a part of a company that builds the cloud, mobility, collaboration, and Internet of Everything technologies driving change in the security market, we have a unique opportunity to proactively build security services that enable the secure adoption of these innovations. Our ability to integrate with networking technologies and all types of connected devices allows us to feed huge amounts of data from across an entire customer network into our big data platform for detecting, investigating, and analyzing threats. I’m eager to take what I’ve learned throughout 19 years in security and put that knowledge and experience to work in building up Cisco’s resources into a next-level suite of solutions. Read More »
Tags: analytics, Big Data, Cisco Security Solutions, managed security, network security, security, SIEM
We caught up with Andrew Miller, Sr. Sales Engineer from Bit Stew Systems at Cisco Live this year. Bit Stew is a Cisco partner that focuses on the analytics space with a platform that they call ‘Software Defined Operations for the Industrial Internet’. Their solution works with Cisco IOx on a number of Cisco platforms. The demonstration in this video shows just a small part of what they do, but does showcase analytics at the edge (Fog Computing) in a practical way with, in this case, an electrical utility customer.
Bit Stew’s Mix Core platform automates data ingestion, applies machine intelligence to learn patterns in the data, allowing industrial companies to discover actionable insights that optimize operational performance. MIx Director™ (formerly Grid Director™) is powered by the MIx Core platform, and is the application that industrial enterprises rely on for a contextual and real-time view of their operations, assets and customers.
In the Video, Andrew talks about the “Fog Computing” aspects of the MIx Director solution. With this solution running in cisco Grid routers at the edge of the network, a lot of the filtering of data can be done locally, without back-hauling to the data center or elsewhere. So long as everything is ticking along nicely, there’s no need to burden central resources or comms networks with unnecessary traffic. But if something untoward should happen, then operators will get alerts and see in real time what’s happening. Service crews or emergency services can be dispatched and potential disasters minimized. Well, don’t let me steal too much of Andrews thunder. Watch the video to see what happens next!
You can find out more about Bit Stew and some of their key people by reading these other blogs:
There’s a great “point of View” document that talks about the business benefits of the partnership here: Read More »
Tags: #CLUS, analytics, Bit Stew, collaboration, edge computing, Energy, Fog computing, IoE, IOx, MIx Director, utilities